Generac 004090-2 Instrukcja Użytkownika

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POWER SYSTEMS, INC.
®
Owners Manual
Liquid-cooled, Prepackaged
Standby Generators
Model Numbers
(Natural Gas)
004090-2 004091-2
004092-2 004093-2
004094-2 004095-2
004096-2 004097-2
004474-0 (w/TS)
(Liquid Propane Vapor)
004124-1 004125-1
004126-1 004127-1
004128-1 004130-1
004131-1
004475-0 (w/TS)
ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS
SHOULD ATTEMPT INSTALLATION!!
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1 2 3 4 5 6 ... 51 52

Podsumowanie treści

Strona 1 - Owner’s Manual

POWER SYSTEMS, INC.®Owner’s ManualLiquid-cooled, PrepackagedStandby GeneratorsModel Numbers(Natural Gas)004090-2 004091-2004092-2 004093-2004094-2 004

Strona 2 - 1-800-333-1322

8 Generac®Power Systems, Inc.TORQUE SPECIFICATIONSCylinder Head ...15 (+ 90° + 90°) ft.lb.Intake Manifold ...

Strona 3 - Power Systems, Inc. 1

Generac®Power Systems, Inc. 9If an open bottom is used, the engine-generator isto be installed over non-combustible materialsand should be located suc

Strona 4 - WARNING:

10 Generac®Power Systems, Inc.EMERGENCY CIRCUITISOLATION METHODThis prevents overloading the generator by keeping elec-trical loads below the wattage/

Strona 5 - EXPLOSION HAZARDS

Generac®Power Systems, Inc. 11an explosion. Such an explosion can shatter the bat-tery and cause blindness or other injury. Any area thathouses a stor

Strona 6 - CONNECTION SYSTEMS

12 Generac®Power Systems, Inc.Fuel SystemMake sure the fuel supply system to the generator (a)delivers the correct fuel at the correct pressure and (b

Strona 7 - ENGINE PROTECTIVE DEVICES

Generac®Power Systems, Inc. 13AC AMMETER:Indicated current draw of connected electrical loadsduring operation. DO NOT EXCEED YOUR UNIT’SRATED MAXIMUM

Strona 8 - SPECIFICATIONS

14 Generac®Power Systems, Inc.RETRANSFER AND SHUTDOWNWhen utility power source voltage has been restored,electrical loads may be transferred back to t

Strona 9 - FUEL CONSUMPTION

Generac®Power Systems, Inc. 15MAINTENANCE PERFORMED BYAUTHORIZED SERVICE FACILITIESA. EVERY THREE MONTHS1.Check battery state of charge and condition.

Strona 10 - BEFORE INSTALLATION

16 Generac®Power Systems, Inc.MAINTENANCE OWNER/OPERATOR CANPERFORMCHECK ENGINE OIL LEVELRefer to “Checking Fluid Levels” on page 15.CHECK BATTERY• Ch

Strona 11 - BASIC STANDBY ELECTRIC SYSTEM

Generac®Power Systems, Inc. 176.Remove OIL FILL CAP (Figure 11, page 15). Addrecommended oil (see SPECIFICATIONS). DO NOTFILL ABOVE THE DIPSTICK “FULL

Strona 12 - Power Systems, Inc

Generac®Power Systems, Inc.INTRODUCTIONThank you for purchasing this model of the standby gen-erator set product line by Generac Power Systems.Every e

Strona 13 - PREPARATION BEFORE START-UP

Section5—TroubleshootingGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsPROBLEM CAUSE CORRECTIONEngine won’t crank. 1. 30 amp fuse blow

Strona 14 - CONTROL CONSOLE COMPONENTS

Generac®Power Systems, Inc. 19Section 6 — Scheduled MaintenanceGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsFollowing is a recommend

Strona 15 - MANUAL TRANSFER AND START UP

20 Generac®Power Systems, Inc.Section 6 — Scheduled MaintenanceGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsMaintenance Level 1 Leve

Strona 16 - ENGINE HEATER

Generac®Power Systems, Inc. 21Section 6 — Scheduled MaintenanceGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsMaintenance Level 1 Leve

Strona 17 - CHECKING FLUID LEVELS

22 Generac®Power Systems, Inc.Section7-ElectricalDataGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsWiring Diagram — Control Panel (1-

Strona 18 - Figure 12 - Oil Filter

Generac®Power Systems, Inc. 23Section7-ElectricalDataGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsElectrical Schematic — Control Pan

Strona 19 - MISCELLANEOUS MAINTENANCE

24 Generac®Power Systems, Inc.Section7-Electrical DataGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsWiring Diagram — Control Panel (3

Strona 20 - TROUBLESHOOTING POINTS

Generac®Power Systems, Inc. 25Section7-ElectricalDataGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsElectrical Schematic — Control Pan

Strona 21 - Power Systems, Inc. 19

26 Generac®Power Systems, Inc.Section7-ElectricalDataGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsWiring Diagram — 1.5L Gas Engine —

Strona 22 - 20 Generac

Generac®Power Systems, Inc. 27Section7-ElectricalDataGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsElectrical Schematic — 1.5L Gas En

Strona 23 - Power Systems, Inc. 21

Table of ContentsGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsGenerac®Power Systems, Inc. 1INTRODUCTION ...

Strona 24 - Section7-ElectricalData

28 Generac®Power Systems, Inc.Section 8 - Exploded Views and PartsGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsExploded View – Enclo

Strona 25

Generac®Power Systems, Inc. 29ITEM PART NO. QTY. DESCRIPTION1 0A2110 32 SCREW SWAGE 1/4-20 X 1/2 Z/YC2 0A2115 32 WASHER NYLON .2503 0A3133A 4 HINGE SL

Strona 26 - Section7-Electrical Data

30 Generac®Power Systems, Inc.1Section 8 - Exploded Views and PartsGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsExploded View – Cont

Strona 27

ITEM PART NO. QTY. DESCRIPTION1 0C5077 1 SUPPORT, CONTROL PANEL L.H.2 075589 1 BRACKET, VOLTAGE REGULATOR3 0A1775 1 CONTRLPANEL-BACK4 0C5078 1 SUPPORT

Strona 28

32 Generac®Power Systems, Inc.Section 8 - Exploded Views and PartsGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsExploded View – Radia

Strona 29

Generac®Power Systems, Inc. 33ITEM PART NO. QTY. DESCRIPTION1 0A4822 1 PANEL FRONT2 0A5734 1 RADIATOR 1.5L3 0A6237 1 VENTURI 1.5L4 0A6238 1 GUARD FAN5

Strona 30 - 28 Generac

ITEM PART NO. QTY. DESCRIPTION1 0A9955 1 BASE MOUNTING3 070936 2 DAMPENER VIBRATION4 070936C 2 DAMPENER VIBRATION5 039253 8 SCREW HHC M8-1.25 X 20 G8.

Strona 31 - Power Systems, Inc. 29

Generac®Power Systems, Inc. 35ITEM PART NO. QTY. DESCRIPTION1 0A4355 1 MANIFOLD EXHAUST 1.5L2 0C1636 1 NIPPLE TOE 1.5 NPT X 6.5 BL IRON3 036434 4 BOLT

Strona 32 - 30 Generac

ITEM PART NO. QTY. DESCRIPTION1 0A2103 1 SILKSCREEN "A" PANEL0A2104 1 SILKSCREEN "B" PANEL0A2105 1 SILKSCREEN "C" PANEL0

Strona 33 - Power Systems, Inc. 31

Generac®Power Systems, Inc. 37ITEM PART NO. QTY. DESCRIPTION1 074100 1 ASSY HOME STDBY LOGIC(MODELS 921, 863, 865)076009A 1 PP LOGIC ASM 50/60HZ(MODEL

Strona 34 - 32 Generac

2 Generac®Power Systems, Inc.Study these SAFETY RULES carefully before installing,operating or servicing this equipment. Become familiarwith this Owne

Strona 35 - Power Systems, Inc. 33

38 Generac®Power Systems, Inc.Section 8 - Exploded Views and PartsGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsExploded View – Batte

Strona 36 - 34 Generac

Generac®Power Systems, Inc. 39Section 8 - Exploded Views and PartsGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsExploded View – Gover

Strona 37 - Power Systems, Inc. 35

40 Generac®Power Systems, Inc.Section 8 - Exploded Views and PartsGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsExploded View – Gener

Strona 38 - 36 Generac

Generac®Power Systems, Inc. 41ITEM PART NO. QTY. DESCRIPTION1 098671 1 ASSY ROTOR 10KW098681 1 ASSY ROTOR 15KW098675 1 ASSY ROTOR 20KW098936 1 ASSY RO

Strona 39 - Power Systems, Inc. 37

42 Generac®Power Systems, Inc.Section 8 - Exploded Views and PartsGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsExploded View – Natur

Strona 40 - 38 Generac

Generac®Power Systems, Inc. 43ITEM PART NO. QTY. DESCRIPTION1 0C2632 1 WELDMENT MOUNTING BASE2 075580 2 FLANGE FUEL INLET3 026915 3 NIPPLE CLOSE 3/4 X

Strona 41 - Power Systems, Inc. 39

44 Generac®Power Systems, Inc.Section 8 - Exploded Views and PartsGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsExploded View – Engin

Strona 42 - 40 Generac

Generac®Power Systems, Inc. 45ITEM PART NO. QTY. DESCRIPTION1 0A4531 1 ENGINE-1.5L2 035685 1 CLAMP HOSE #28 1.32 - 2.253 075546A 1 PIPE-FLEX EXHAUST4

Strona 43 - Power Systems, Inc. 41

46 Generac®Power Systems, Inc.Section9—InstallationGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsInstallation Drawing – Drawing No. 0

Strona 44 - 42 Generac

Generac®Power Systems, Inc. 47Section9—InstallationGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsInstallation Drawing – Drawing No. 0

Strona 45 - Power Systems, Inc. 43

Generac®Power Systems, Inc. 3• Inspect the generator regularly, and promptly repairor replace all worn, damaged or defective parts usingonly factory-a

Strona 46 - 44 Generac

48 Generac®Power Systems, Inc.CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONSThe California Air Resources Board (CA

Strona 47 - Power Systems, Inc. 45

Generac®Power Systems, Inc. 49EMISSION CONTROL SYSTEM WARRANTYEmission Control System Warranty (ECS Warranty) for 1995 and later model year engines:(a

Strona 48 - Section9—Installation

Part No. C8840 Revision 1 (07/6/01) Printed in U.S.A.Section 10 – WarrantyGuardian Liquid-cooled 10 kW, 15 kW, 20 kW and 25 kW GeneratorsGENERAC’S STA

Strona 49

4 Generac®Power Systems, Inc.GENERATORThis equipment is an water-cooled, engine-driven gen-erator set. The generator is designed to supply electricalp

Strona 50

Generac®Power Systems, Inc. 5Figure 3 represents a single-phase, 3-wire generator ACconnection system. The stator assembly in this systemconsists of a

Strona 51 - Section 10 – Warranty

6 Generac®Power Systems, Inc.HIGH COOLANT TEMPERATURE SWITCH:Normally open (N.O.) thermostatic switch has sensingtip which is immersed in captive cool

Strona 52 - WARRANTY SCHEDULE

Figure8-ControlModule Assembly Circuit BoardOVERCRANK SHUTDOWN:After 90 seconds of crank-rest cycles, this function endscranking if the engine fails t

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