Owner’s ManualONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPTINSTALLATION!!DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!This manual shoul
8 Generac®Power Systems, Inc.NOTE:Port 1 is for NG only and Port 2 is for LP vaporonly. No provision for simultaneous fuels has beenmade.Serious injur
Generac®Power Systems, Inc. 9NOTE:For more information about the installation of astandby system, order Engine-Generator StandbyElectric Power Systems
10 Generac®Power Systems, Inc.NOTE:Generac recommends the use of a Generac PowerSystems “GTS” type transfer switch in conjunc-tion with this generator
Generac®Power Systems, Inc. 112.10 BATTERY INSTALLATIONStandby generators installed with automatictransfer switches will crank and start automati-call
12 Generac®Power Systems, Inc.2.11.2 TRANSFER SWITCHIf this generator is used to supply power to any elec-trical system normally powered by an electri
Generac®Power Systems, Inc. 133.2.1 HOURMETERIndicates time the engine-generator has operated, inhours and tenths of hours. Use the hourmeter alongwit
14 Generac®Power Systems, Inc.If the AUTO/OFF/MANUAL switch is switchedtoo soon, the engine may start. If engine doesstart, it will shut down automati
Generac®Power Systems, Inc. 154.2 COOLING SYSTEMAir intake and outlet openings in the generator com-partment must be open and unobstructed for contin-
16 Generac®Power Systems, Inc.4.5.4 INSPECT COOLING SYSTEM• Inspect engine cooling system at least once eachmonth.• Check hoses for damage, deteriorat
Generac®Power Systems, Inc. 17Figure 4.3 – Engine Air CleanerSee the “Scheduled Maintenance,” Section 4.7, for aircleaner maintenance.4.5.12 SPARK PLU
Generac®Power Systems, Inc.INTRODUCTIONThank you for purchasing this model of the standbygenerator set product line by Generac Power Systems. Every ef
18 Generac®Power Systems, Inc.4.6.3 BATTERY MAINTENANCEThe battery should be inspected per the “ScheduledMaintenance,” Section 4.7. The following proc
Generac®Power Systems, Inc. 19Section 4 — MaintenanceGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators4.7 SCHEDULED MAINTENANCEThe following is
20 Generac®Power Systems, Inc.Section 4 — MaintenanceGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsMaintenance Level 1 Level 2 Level 3 Level
Generac®Power Systems, Inc. 21Section 4 — MaintenanceGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsMaintenance Level 1 Level 2 Level 3 Level
22 Generac®Power Systems, Inc.Section 5 — TroubleshootingGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators5.1 TROUBLESHOOTING POINTSPROBLEM CAU
Generac®Power Systems, Inc. 23Section 6 — NotesGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators
24 Generac®Power Systems, Inc.Section 6 — NotesGuardian Liquid-cooled 15 kW, 20 kW and 25 kW Generators
Generac®Power Systems, Inc. 25Section 7 - Installation DiagramGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsDrawing No. 0E1533
NBSET EXERCISE SWITCHTERMINAL STRIP 7 POS.VOLTAGE REGULATORVRTS3--SW2-FL-SUPRESSION ASSEMBLYNEUTRAL BLOCKFAULT LIGHTHOUR METERFUSE 15 AMPSFIELD BREAKE
Generac®Power Systems, Inc. 27Section 8 - Electrical DataGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsWiring Diagram — 1.5L Engine — Drawin
Table of ContentsGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsGenerac®Power Systems, Inc. 1INTRODUCTION ...I
28 Generac®Power Systems, Inc.Section 8 - Electrical DataGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsWiring Diagram — 1.5L Guardian — Draw
Generac®Power Systems, Inc. 29Section 8 - Electrical DataGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsElectrical Schematic — 1.5L — Drawing
ITEM PART NO. QTY. DESCRIPTION1 098290 1 ASM MOTOR STEPPER2 098941A 1 HOUSING GOVERNOR CONNECTOR3 098958A REF CONNECTOR INTERFACE ASSEMBLY4 098942A 1
ITEM PART NO. QTY. DESCRIPTION1 0D8656 1 BASE,MOUNTING 1.5L STNRD&ACSTC2 027482 2 WASHER SHAKEPROOF EXT 5/16 STL3 070936 2 DAMPENER VIBRATION4 070
32 Generac®Power Systems, Inc.NUTS ITEM #26.USE LOCTITE ONPANEL FOR ACCESS COVER CABLEWELD STUD UNDER ROOF17GROUND WIRE.FASTENER TO SECUREUSE DOOR LAT
ITEM PART NO. QTY. DESCRIPTION1 0D8666 1 ROOF ACSTC&STND CMPRTMNT 1.5L2 0D8664C 1 DUCT, CENTER 1.5L3 0D8657 1 SUPPORT RADIATOR 1.5L MITSU4 0D8660
34 Generac®Power Systems, Inc.TYPICAL OF FRONT DUCT & ROOFPANEL. SECURE AS SHOWN. PANEL FOR ACCESS COVER CABLEWELD STUD UNDER ROOF1110"Y"
Generac®Power Systems, Inc. 35ITEM PART NO. QTY. DESCRIPTION1 0D8666 1 ROOF, ACSTC&STND CMPRTMNT 1.5L2 0D8664C 1 DUCT, CENTER 1.5L3 0D8657 1 SUPPO
36 Generac®Power Systems, Inc.Section 9 - Exploded Views and PartsGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsControl Panel — Drawing No.
Generac®Power Systems, Inc. 37ITEM PART NO. QTY. DESCRIPTION1 0D9322 1 PANEL BACK & BOTTOM GUARDIAN2 0D9332 1 PANEL LH SIDE GUARDIAN & SPRN3 0
2 Generac®Power Systems, Inc.Study these SAFETY RULES carefully before installing,operating or servicing this equipment. Become familiarwith this Owne
61WATERPUMPHARDWARE13910112871224101415166325412440394130171110141119171820262120252224573311149247210111014124353436444514711246111049477011106695655
ITEM PART NO. QTY. DESCRIPTION1 0A4531 1 ENGINE-1.5L2 022473 2 WASHER FLAT 1/4 ZINC4 0A45310258 1 GASKET-EXHAUST MANIFOLD5 0A4355 1 MANIFOLD-EXHAUST6
14111728(BOTTOM ONLY)"A"28229303229102132273351814123317344TO WATER INLET TUBE(MIDWAY UP ENGINE BLOCK)14TUBE (ON BLOCK)3110232620TO BASE OFW
ITEM PART NO. QTY. DESCRIPTION1 0D8657 1 SUPPORT, RADIATOR 1.5L MITSU2 0A5734 1 RADIATOR 1.5L3 0A6237 1 VENTURI 1.5L MODINE4* 0A6238 1 GUARD FAN 1.5L
42 Generac®Power Systems, Inc.2933323118201019L.P. VAPORPORT"OUT 2"4140311149"C"1214161784315"D"452742232764021936303424
Generac®Power Systems, Inc. 43ITEM PART NO. QTY. DESCRIPTION1 * --------- 1 WELDMENT MOUNTING BASE2 075580 1 FLANGE FUEL INLET3 0E1006 1 ASSY REGULATO
44 Generac®Power Systems, Inc.8361331259151417To BlowerHousing322324351212872233102916301826192031214To EngineCrankshaft26Section 9 - Exploded Views a
Generac®Power Systems, Inc. 45ITEM PART NO. QTY. DESCRIPTION1 098671 1 ASSY ROTOR 10KW098681 1 ASSY ROTOR 15KW098675 1 ASSY ROTOR 20KW098936 1 ASSY RO
ITEM PART NO. QTY. DESCRIPTION1 077483 1 BATT 12VDC 75-AH 262 038804D 1 CABLE BATT RED #4 X 20.003 038805B 1 CABLE BATT BLK #4 X 23.004 0742600131 1 A
Generac®Power Systems, Inc. 47ITEM PART NO. QTY. DESCRIPTION1 0A4355 1 MANIFOLD EXHAUST 1.5L2 0E2844 1 NIPPLE TOE 1.5NPTX5.5 BLK IRON3 036434 3 BOLT U
Generac®Power Systems, Inc. 3• Inspect the generator regularly, and promptly repairor replace all worn, damaged or defective parts usingonly factory-a
48 Generac®Power Systems, Inc.CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONSThe California Air Resources Board (CA
Generac®Power Systems, Inc. 49EMISSION CONTROL SYSTEM WARRANTYEmission Control System Warranty (ECS Warranty) for 1995 and later model year engines:(a
Part No. 0E1151 Revision F (09/10/03) Printed in U.S.A.Section 10 – WarrantyGuardian Liquid-cooled 15 kW, 20 kW and 25 kW GeneratorsGENERAC POWER SYST
4 Generac®Power Systems, Inc.1.1 GENERATORThis equipment is a liquid-cooled, engine-driven gen-erator set. The generator is designed to supply elec-tr
Generac®Power Systems, Inc. 5Recommended fuels should have a Btu content of atleast 1,000 Btus per cubic foot for natural gas and atleast 2,520 Btus p
6 Generac®Power Systems, Inc.Figure 1.6 - Low Coolant Level Sensor1.7.4 OVERSPEED SHUTDOWNThe Pre-pack circuit board on liquid cooled unitsreceives AC
1.10 SPECIFICATIONS1.10.1 GENERATOR SPECIFICATIONS1.10.2 ENGINE SPECIFICATIONSMake..................
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